Quality Assurance System

Quality Assurance System

   Jiafang has advantages on our professional technique. We employed over 30 professional technicians and 32 senior workers and NDT inspectors, which creates a complete and fine system to ensure high quality and technique. Our company always focuses on building a glorious enterprise image and customer’s trust through our high-quality products and scientific managements. Jiafang Group has been qualified by ISO9001 quality management system, ISO14000 environmental management system, GB/T28001 career health and safety management system, National License for Manufacturing special equipments (Pressure Pipeline), and API 5L certificate. Jiafang Group has continually won the award of “Outstanding Enterprises of Shanghai Major Projects” for 4 years and was honored the title of “Shanghai well-known product” for 3 years. 

Quality Policy
Provide the customer with the satisfactory, competitive products and services
Continuously improve the quality management system and the product quality
   
Quality Objectives
Percent of Conforming Product          100%
Percent of Customer Satisfaction         98%
Percent of Contract Performance         95%
   
Quality System
   Our company attaches great importance to the establishment of the quality assurance system. In light of the operation conditions of the quality management system in the past years, our company has updated the quality manual and documented procedures and the third layer documents and provided relevant training of personnel. Our company will continually improve the quality management system to lift the product quality and work quality and ensure the interests of the customer to the utmost limit.

Company Organization Chart 

Staff Training 

   Although the advanced technology and equipment are a prerequisite for the product quality, the operators’ ideological standards and skill levels must be raised in order to get high-quality products. Every operator shall set up the ideas of “quality first” and shall have high sense of responsibility for quality. Therefore, we often provide on-the-job training to make the operators have a better understanding of theoretical knowledge of production, operating skills, quality control, technological changes and technical standards, thus ensuring that the production can be organized in accordance with the specified requirements and that the product quality can be improved in a steady way.
 
Quality Inspection and Control 
Raw material Inspection includes: 
visual inspection, dimensional check, physical & chemical experiments; 
Internal inspection and external inspection includes: 
dimensional check of steel pipe, visual inspection of welds and the 
inspection of other technical requirements;
Non-Destructive Examination includes:
on-line ultrasonic inspection, manual ultrasonic inspection, real-time image formation X-ray test, and X-ray test;
Final inspection:
includes final check of the steel pipe, the review of all the results of the previous inspections. 
We evaluate and record all inspections in accordance with the testing results and product specifications to ensure the quality of finished products. All records are maintained in accordance with the specified requirements to look up them in the future. 
 
Main Production and Testing Equipments
                       On-line ultrasonic inspection system                                    Industrial television monitor system
 
φ325mm~φ1820mm S
hydraulic machine
φ325mm~φ2600mm
hydraulic machine
Steel pipe hydrostatic
testing
Pipe end radiographic
testing

 

Pipe body radiographic testing Ultrasonic testing control room Off-line ultrasonic Inspection
system
Steel pipe continuous UT testing

 

Darkroom 

Drop hammer tester

300J impact machine

600J impact machine

 

Multi-functional tensile tester  

Metallurgical microscope

Atomic spectrophotometer

 

Vickers hardness tester

Charpy impact testing specimen calibrator

Broaching machine of charpy impact testing specimen

low temperature sink for charpy impact testing specimen

 

Charpy impact testing specimen processing equipments

 

 

 

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